2004 Dodge Intrepid: How to replace Thermostat?

Where is thermostat located and how to replace it.

Its not a easy procedure to replace thermostat.

If you have a faulty thermostat, your engine will either overheat or not get hot enough.


The thermostat is located on the lower left side of the engine closer to the front of the engine.
To replace thermostat you will need to put it on a hoist and probably remove the engine mount and/or alternator to get to the thermostat housing.That's the only access to replace thermostat.

See the diagram shown below for thermostat location :----



This details will help.
Thanks.

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How to Replace a Thermostat?

Open the hood and locate the vehicle's radiator.

Remove the vehicle's radiator cap and use a radiator pressure tester to check for leaks.

Drain out some of the engine coolant in the radiator so the coolant level is below the thermostat housing to prevent leaking when replacing the thermostat.

If necessary, remove the upper radiator hose.

Remove the thermostat housing bolts.

Remove the thermostat housing.

Remove the thermostat.

Clean the mounting surfaces. Install the new thermostat as it was removed and always use a new thermostat gasket.

Reinstall thermostat housing and tighten mounting bolts evenly. If applicable, reconnect the upper radiator hose.

Refill the cooling system with coolant.

Start the vehicle with the radiator cap off and allow the engine to run for several minutes. This allows the air bubbles to escape the cooling system.

Reinstall the radiator cap.

Run the engine until up to normal operating temperature. Remember to keep an eye on the temperature gauge to prevent overheating.

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