schematics and diagrams: Generac generator misfires when on load?

when the generator goes under load, it requires that the carburetor provide more fuel to the engine. If the car is not 100% clean in ALL passages, it will not work.

Ok, but it is most likely still a small blockage in the carburetor.

This problem still sounds like the carburetor is not allowing nearly enough fuel into it. If you did not use a complete carburetor repair kit when cleaning the carburetor, you probably need to. I will give you two comprehensive answer that should help. Please read them both before trying anything. These are the things that could have happened. the solutions will follow in extensive answers. 1. The carburetor is restricted and clogged by gum and varnish caused by leaving gas in the unit for a period of over 30 days. 2. The fuel lines might have a hole in them caused by the same thing. They may even be disintegrating. 3. The fuel filter could be varnished and not letting enough fuel into the carburetor. Here is the first of two corrective procedures. Most likely the problem you have is that the carburetor is restricted or plugged because of fuel that was left in the the carburetor while it was stored. Fuel CANNOT be used if it is over 30 days old. In many cases the carburetor should be removed and cleaned and rebuilt with anew carburetor repair kit. Even if an engine is run dry, there will still be 10 to 12 drops of fuel left in the carburetor. This is what turns to gum and varnish and dirt and restricts the passages in the carburetor. Also keep in mind hat even if this is a BRAND NEW unit, you can still have this same carburetor problem. This is because of the fuel that the factory puts into it when thy are testing it. They then run it dry before shipping it. But there is still some fuel in the carburetor. I do have a possible Quick fix for you, but you must use what I tell you. DO NOT USE regular CARBURETOR CLEANER such as GUMOUT or something similar. These will ruin the rubber parts of the carburetor. HEre is the possible Quick fix.: There is one good thing you can try. It is called "Mechanic in a bottle". It is usually available at WALMART or many autoparts stores. Even some Mower repair shops. We carny it at my store.

http://www.b3cfuelsolutions.com/html/mib.html

It is designed to help clean the carburetor without damaging the diaphrams and rubber parts like regular carburetor cleaner. Click on this site and it will tell you all about it.

This helps sometimes, but other times it does not.and the only solution is to to clean and rebuild the carburetor.

It is available t Home Depot and good mower shops.

It is also available at Amazon.com

http://www.amazon.com/B3C-solutions-2004-Mechanic-Bottle/dp/B0058DC7FA/ref=sr_1_1?ie=UTF8&qid=1314848015&sr=8-1

The mechanic in a bottle is NOT a conventional carburetor cleaner.

It actually breaks down the varnish into it molecular components and it completely dissolves. It DOE NOT clog up the jets as conventional carburetor cleaners do. Conventional carb cleaners just loosen the varnish and the varnish particles will go into the jets and filters and clog them up.... usually causing much more problems that was originally there. The conventional carb cleaners also will loosen the "GUMK" that has formed in the gas tanks and cause all of that gunk to go through the carburetor as well.

The Mechanic in a BOTTLE is a completely revolutionary product that will in many case alleviate the need to tear the carburetor down and rebuilt it..... unless there is mechanical wear and tear that would require that parts be replaced.

In addition, the special formula actually is designed to soften and restore the rubber parts in the carburetor such as the needle and seats and gaskets.

Mechanic in a bottle is NOT a cure-all but it can help customer get going in many cases without them having to tear the carburetor apart. If the customer is NOT mechanically inclined, it might save them a trip to the repair shop.

Yes I was very skeptical about this product when I first was introduced to it, but the Distributor demonstrated it and we have tried it on many occasions with terrific results.

Varnished carburetor? Fuel gone bad? Water in the tank & carburetor

causing corrosion from ethanol? "FIX THE UNFIXABLE" Mechanic In A

Bottle removes all varnish in the fuel system without having to remove

the carburetor from the machine. Add to your gasoline and you will be

able to clean varnish and carbon.

Restore old fuel by separating the hydrocarbon chains that have bonded

together since the fuel has deteriorated. An octane booster is added to

replace the lost octane in the decayed fuel. We do not use any metals in

our formula to increase the octane.

Remove carbon deposits from combustion chamber components

including the combustion chamber, piston(s), rings and valves.

Dual lubricants condition the rubber and plastic components. They also

rejuvenate and protect the rubber gaskets and seals that may have been

dried out from ethanol. After the fuel is burned in the combustion

chamber, a synthetic lubricant remains to lubricate the entire upper

combustion chamber, such as piston rings and valves.

Instructions:
Poor Running Engine:
No detrimental effects if overdosed.

Mix 2 ounces of Mechanic In A Bottle (MIB) to 1 gallon of fresh gasoline.

Start engine and run for at least 10 minutes. Let engine stand for at least

8 hours before restarting. Continue use of mixed MIB fuel until gone. Use

Ethanol Shield all the time to prevent fuel related problems.

Non Running Engine:

Add 4 ounces of Mechanic In A Bottle (MIB) into an empty fuel tank and

prime the MIB through the fuel system into the carburetor. Wait at least 8

hours before draining contaminated MIB from the fuel system and

adding fresh fuel mixed 2 ounces MIB to 1 gallon of fresh gasoline.

Severely contaminated fuel systems let stand overnight or repeat if

necessary.

Maintenance:
Mix 1 ounce of MIB to 5 gallons of gasoline.
This is a fuel additive not a replacement for 2 cycle oil.

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second part of the answer.

Here is my comprehensive carburetor and fuel answer that may give you some ideas.

As engines sit or get older, fuel that is left in the carburetor can turn to gum and varnish and cause this and other problems. Also, any gasoline that was left in a gas can for a period of more than 30 days must be discarded because it also has begun to turn to varnish.

Today's gasoline's contain MTBE and alcohol. (Ethanol) They turn to "Junk and garbage" very quickly. Alcohol is partially water (H2O). And they call it "Oxygenated fuels! It is the oxygen that breaks down the organic compounds in the fuel and turns the gas to "Garbage" (Gum and varnish) The fuels we had just a few years ago had no alcohol in it and would store for longer periods of time before going stale... and fuel stabilizers do almost nothing to prevent the fuel from going bad with the changes in today's fuels.

Do not buy gas from the "Discount" Stations. The discount stations get a reduced price on gas because they may be buying fuel that is nearly 30 days old already. You may be getting fuel that's nearly stale right from the pump when buying from a discount station. Purchase your fuel from the well-known stations such as Shell, BP, Sonoco, Phillips 66 etc.

More than 70% of all of our repairs in our lawn mower business are due to this same issue. You most likely have dirt, gum, varnish...etc in your carburetor plugging up the small passageways and jets in the carburetor.

The carburetor must be removed from the engine. Clean all parts with carburetor cleaner and blow out all the small holes and passageways with compressed air. Remove all of the non-metallic parts since the carburetor cleaner will cause them to be disfigured decompose and plug the carburetor as time goes on.

Wash the carburetor cleaner off of the metal parts by washing them in warm, soapy water then rinsing with clean water. Dry them by blowing it off with compressed air. Make sure that all the passageways are blown dry before reassembling.

Reassemble using a NEW carburetor rebuild kit.

DO NOT TRY TO REASSEMBLE WITHOUT USING A COMPLTE CARBURETOR KIT! You will just end up having to do the job again.

ALWAYS clean the fuel tank and replace the fuel line when doing this repair or you may have to do it all over again. The inside of the fuel line disintegrates over time and these small pieces of rubber will plug up the carburetor too. Dirt and water from a dirty fuel tank will also plug up the carburetor. Find the Model, type and serial or code numbers off of the engine and take them to your local dealer to get the carburetor repair kit.

If you do the work yourself, take pictures or at least make a drawing of where all the linkages, gaskets, and component parts go. Correct reassembly is critical.

If the carburetor still doesn't work correctly, you may have to take it to someone who has an "Ultra-sonic" cleaning machine. This machine uses carb cleaner and ultrasonic vibrations to get the very small passageways clean when traditional methods fail.

Here is where you can get an inexpensive "Ultrasonic Cleaning Machine"

http://www.harborfreight.com/catalogsearch/result?category=&q=ultrasonic+cleaner

If you don't feel comfortable with this kind of repair I would suggest sending it to a reputable shop.

Here is a Carburetor rebuild process.

First make sure that you have the correct complete carburetor repair kit.

Now take special care when you take the carburetor apart..to make sure that you watch and remember exactly how the gaskets come off.

Remove the float pin ...it just pushes out...and remove the float..carefully.. So you can see how the float needle is attached...(Some of them have a small wire spring holding it to the float....you will have to reinstall this spring when you reassemble the carburetor.

Remove the float needle

Next...remove the float valve seat. Look around the carburetor and see if it has a small idle adjustment needle...remove this needle if it has one. You are now done disassembling the carb. DO not take anything else out of the carb.

Get a good carburetor cleaner....preferably with a small hose you can attach to the nozzle of the can. Spray the carb cleaner all over the outside of the carburetor. This will loosen the dirt on the outside while you clean the inside. Now spray the cleaner through every hole, and nook and cranny you can fine on the inside of the carb.

When you are finished with the spray,blow all of the passageway clean with compressed air from an air compressor. Also blow all of the dirt from the outside of the carburetor.

Next. Take the entire carburetor to the kitchen sink......Ok maybe it would be better to get a big bowl...so you don't make your wife mad....and wash the entire carburetor with HOT SOAPY dishwater. This is to make sure that all of the carburetor cleaner is completely washed from the carb...(If it is not, you will deform the new gaskets and such that you install...even if it is dry.) Now rinse in clear watter and then blow the carb dry with the compressed air again.

Reassemble the carb using the identical parts out of the carb kit as you took out. Install the float seat, then install the float needle and the float in the same position that you took them out. Check the float level after it is installed. Making sure that when the carb is upside down with the float in the up position, the float should be nearly level with the body of the carburetor. Now reinstall the bowl gaskets the same as you took them off. Then install the bowl nut with the small gasket under it. Reinstall the small idle needle if it had one.

There you are done.

Install the carburetor on the engine and you should be ready to go.

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For more car related problem troubleshooting:---

This are the sections, you can go through and click the link to read its troubleshooting.

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