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Thursday, March 1, 2012

how to change fuel injector on 2005 gmc envoy?

Its a complete procedure,you have to follow to replace the fuel injectors.

The details with diagram is as follows :----

Fuel Rail (Supply Manifold) & Injectors:--

Removal & Installation



4.2L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Relieve the fuel system pressure. Refer to the fuel system relief procedure in this section.
  3. Remove or disconnect the following:
    NOTE
    Clean the fuel rail assembly with a suitable spray cleaner before proceeding. Never soak the fuel rail in a cleaning solvent.



    Negative battery cable, if not done already
    Intake manifold



    Fuel pressure regulator vacuum line
    Fuel feed and return pipes
    Fuel injector in-line electrical connector
    Fuel rail attaching bolts and fuel rail
    Fuel injector harness connector from the fuel injectors
    Injector retaining clip
    Injector from the fuel rail
    Retainer clip and O-ring seals from each end of the injector and discard
To install:

NOTE
Each injector is calibrated. When replacing the fuel injectors, be sure to replace it with the correct injector.

  1. Lubricate the new injector O-ring seats with engine oil.
  2. Install or connect the following:

    O-rings on the injector
    New retainer clip on the injector
  3. Push the fuel injector into the fuel rail socket, making sure the connector faces outward. The retainer clip locks to a flange on the fuel rail injector socket.

    Fuel rail assembly. Tighten the bolts to 89 inch lbs. (10 Nm).
    Fuel feed and return lines to the rail
    Fuel injector electrical connectors
    Fuel pressure regulator vacuum line
    Intake manifold
    Negative battery cable
  4. Turn the ignition ON for 2 seconds and then turn it OFF for 10 seconds. Again turn the ignition ON and check for leaks.
4.3L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Relieve the fuel system pressure. Refer to the fuel system relief procedure in this section.
  3. Remove or disconnect the following:
    NOTE
    Each injector is calibrated. When replacing the fuel injectors, be sure to replace it with the correct injector.



    Negative battery cable
    Fuel meter body electrical connection and the fuel feed and return hoses from the engine fuel pipes
    Upper manifold assembly
    Poppet nozzle out of the casting socket
    Fuel meter body by releasing the locktabs



    Lower hold-down plate and nuts
  4. While pulling the poppet nozzle tube downward, push with a small prytool down between the injector terminals and remove the injectors.
To install:
  1. Lubricate the new injector O-ring seats with engine oil.
  2. Install or connect the following:
    CAUTION
    To reduce the risk of fire or injury ensure that the poppet nozzles are properly seated and locked in their casting sockets



    O-rings on the injector
    Fuel injector into the fuel meter body injector socket.
    Lower hold-down plate and nuts. Torque the nuts to 27 inch lbs. (3 Nm).
    Fuel meter body assembly into the intake manifold. Torque the fuel meter bracket retainer bolts to 88 inch. lbs. (10 Nm).



    Fuel meter body into the bracket and lock all the tabs in place
    Poppet nozzles into the casting sockets
    Electrical connections
    New O-ring seals on the fuel return and feed hoses.
    Fuel feed and return hoses and tighten the fuel pipe nuts to 22 ft. lbs. (30 Nm)
    Negative battery cable
  3. Turn the ignition ON for 2 seconds and then turn it OFF for 10 seconds. Again turn the ignition ON and check for leaks.
  4. Install the manifold plenum.
5.3L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Relieve the fuel system pressure. Refer to the fuel system relief procedure in this section.
  3. Remove or disconnect the following:

    Negative battery cable, if not done already
    A/C compressor pressure switch electrical connector
    Wire harness from the clip on the cylinder head
    Mass Airflow/Intake Air Temperature (MAF/IAT) sensor connector
    Alternator electrical connector
    Right side electrical connectors from the coil main electrical harness, Electronic Throttle Control (ETC) and fuel injectors.
  4. To detach the injector connector: Matchmark the connectors, pull the Connector Position Assurance (CPA) retainer up 1 click. Push the tab on the connector in, then detach the injector connector.
    WARNING
    Be very careful when removing the fuel rail and injectors not to damage the connector terminals or injector spray tips



    Electrical harness from the clips on the ignition coil bracket
    Evaporative emission (EVAP) purge solenoid electrical connector
    Knock Sensor (KS) electrical connector
    Manifold Absolute Pressure (MAP) electrical connector
    Main coil
    Fuel injector electrical connector (right side)
    Electrical harness from the clips on the ignition coil bracket
    Upper engine wire harness retainer nut. Position the wire harness aside.
    Fuel feed and return pipes from the rail
    Fuel pressure regulator vacuum line
    Fuel rail bolts
    Fuel rail, after cleaning with a spray-type cleaner



    Fuel injector from the fuel rail
    Fuel injector retainer clip and discard
    Fuel injector lower O-ring seals and discard

    Click image to see an enlarged view
    Fig. Exploded view of the fuel rail mounting-5.3L engine


    Click image to see an enlarged view
    Fig. Exploded view of the fuel injector (3), retainer (1) and O-ring seals (2, 4)-5.3L engine
To install:
  1. Install or connect the following:

    New O-ring seals on the injectors, after lubricating with clean engine oil
    New retainer clip on the injector
    Fuel injector by pushing it into the fuel rail socket
    Fuel rail
    Apply 0.20 (5mm) band of threadlock to the threads of the fuel rail bolts
    Fuel rail bolts and tighten to 89 inch lbs. (10 Nm)
    Fuel pressure regulator vacuum line
    Fuel feel and return pipes
    Route the upper electrical harness into position over the engine.
    Engine harness bracket nut and tighten to 89 inch lbs. (10 Nm)
    PCV valve and hose
    EVAP purge solenoid, KS, MAP sensor, main coil & fuel injector electrical connectors
    Harness to the clips on the ignition coil bracket
    Main coil, ETC, fuel injector electrical connectors
    Harness to the clips on the ignition coil bracket
    Alternator electrical connector
    MAF/IAT sensor connector
    Wire harness to the clip on the cylinder head
    A/C compressor switch electrical connector
    Air cleaner outlet duct
    Fuel fill cap
    Negative battery cable
  2. Refill the engine cooling system.
This will help.
Thanks.

See below latest solved car problems :----

How to Test and Replace Fuel Injectors on Acura Car Models?

http://repairhelpcenter.blogspot.com/2011/11/how-to-test-and-replace-fuel-injectors.html





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